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E-Textiles industry

Wire solutions engineered for E-Textiles

From our manufacturing facility right here in Naples, Florida, Pelican Wire provides tailored, ultra-fine wire solutions that are revolutionizing e-textiles. Our deep expertise in crafting flexible, high-temperature wires allows for seamless integration into the next generation of smart fabrics.

  • Fine gauge
  • High temperature
  • Custom cable
  • Prototype → production
Start an engineering conversationExplore E-Textiles solutions
e-textiles

What are you trying to solve?

Engineering-first support

Bring us the application, not just a part number

Tell us the conditions your E-Textiles application runs in: temperature, resistance, gauge, weight, flex life, shielding, insulation and manufacturability. Our engineers help you build the right wire around them.

  • Need a smaller OD or lower weight?
  • Need precise resistance per foot?
  • Need better flex performance?
  • Need higher-temperature insulation?
  • Need sensing and power in one cable?
  • Need prototype quantities first?

Short form

Tell us what you’re designing

A few details are enough to start. Attach a drawing or spec if you have one.

An engineer or sales specialist will review your application and follow up.

E-Textiles · Capabilities

Build the right wire around the environment

Start with the capability closest to your application.

  • Resistance & heating wire

    Custom resistance values, heating applications and constructions for demanding thermal environments.

  • Thermocouple & sensing

    Temperature-measurement wire and cable designed around accuracy, gauge and insulation requirements.

  • Fine-gauge custom cable

    Compact constructions engineered to reduce weight, save routing space and combine functions.

  • Prototype to production

    Engineering collaboration, material selection and iterative development before scalable manufacturing.

  • ISO 9001:2015

    Certified quality system

  • ISO/IEC 17025

    Accredited testing and calibration

  • Fine-gauge expertise

    Specialized capability for small constructions

  • Rapid prototyping

    Short runs to prove a design

E-Textiles · Resources

Featured E-Textiles resources

All 10 articles

E-Textiles · FAQ

Answers to common questions

What engineers ask us most about wire for E-Textiles applications.

What makes a wire suitable for use in e-textiles and wearable technology?

Flexibility, durability, and a fine gauge are paramount. The wire must be able to bend and move with the fabric without breaking, and it needs to be thin enough to be integrated seamlessly. Pelican Wire specializes in ultra-fine, flexible wires that are ideal for the next generation of smart fabrics.

What are some examples of e-textile applications for your wires?

Our wires can be used in heated clothing, biometric monitoring garments, and flexible electronic circuits integrated into fabrics. We work with innovators in the fashion and technology sectors to bring their e-textile ideas to life.

Are your e-textile wires safe for direct contact with skin?

Yes, we offer a range of biocompatible insulation materials that are safe for use in wearable applications. We work with our clients to select the appropriate materials based on their specific product requirements.

Can your e-textile wires be washed?

We can design e-textile wires that are resistant to washing, but the specific care instructions will depend on the materials used and the overall construction of the garment. We work with our clients to develop solutions that meet their durability and care requirements.

Show 6 more questions
What is the finest gauge wire you can produce for e-textiles?

We can produce wires as fine as 58 AWG (0.00039 inches in diameter), which is thinner than a human hair. This allows for seamless integration into textiles without affecting the drape or feel of the fabric.

Do you offer conductive threads or yarns?

While we don’t produce conductive threads or yarns ourselves, we can provide the fine-gauge conductive wire that is used to create them. We can work with your textile partner to provide the right wire for your specific yarn or thread construction.

What is the difference between a stranded wire and a solid wire for e-textiles?

Stranded wires are more flexible and have a longer flex life than solid wires, making them a better choice for most e-textile applications where the wire will be subject to bending and movement.

Can you provide e-textile wires in different colors?

Yes, we can provide our e-textile wires with a variety of insulation colors to match your fabric or design requirements.

How do you connect e-textile wires to electronic components?

We can provide our e-textile wires with pre-stripped ends or with specific connectors attached to facilitate easy connection to your electronic components.

What is the future of e-textiles and smart fabrics?

The future of e-textiles is bright, with applications ranging from advanced medical monitoring to interactive fashion and performance-enhancing sportswear. Pelican Wire is at the forefront of this innovation, providing the custom wire solutions that will power the next generation of smart fabrics.

Next step

Have a wire challenge? Put it in front of our team.

Tell us the application, the environment and the performance you need. We’ll help you choose the right next step: a conversation, a spec review or a quote.

Request a quoteContact us

Have a question? Let’s talk.

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