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Medical Devices industry

Wire solutions engineered for Medical Devices

Leveraging decades of expertise in crafting custom fine-gauge wire solutions right here in Southwest Florida, Pelican Wire has established strong partnerships with numerous leading medical device manufacturers. We excel at understanding the intricate demands of medical applications, collaborating closely with engineers to develop heated wire components that precisely meet critical product functionality requirements.

  • Fine gauge
  • High temperature
  • Custom cable
  • Prototype → production
Start an engineering conversationExplore Medical Devices solutions

What are you trying to solve?

Engineering-first support

Bring us the application, not just a part number

Tell us the conditions your Medical Devices application runs in: temperature, resistance, gauge, weight, flex life, shielding, insulation and manufacturability. Our engineers help you build the right wire around them.

  • Need a smaller OD or lower weight?
  • Need precise resistance per foot?
  • Need better flex performance?
  • Need higher-temperature insulation?
  • Need sensing and power in one cable?
  • Need prototype quantities first?

Short form

Tell us what you’re designing

A few details are enough to start. Attach a drawing or spec if you have one.

An engineer or sales specialist will review your application and follow up.

Medical Devices · Capabilities

Build the right wire around the environment

Start with the capability closest to your application.

  • Resistance & heating wire

    Custom resistance values, heating applications and constructions for demanding thermal environments.

  • Thermocouple & sensing

    Temperature-measurement wire and cable designed around accuracy, gauge and insulation requirements.

  • Fine-gauge custom cable

    Compact constructions engineered to reduce weight, save routing space and combine functions.

  • Prototype to production

    Engineering collaboration, material selection and iterative development before scalable manufacturing.

  • ISO 9001:2015

    Certified quality system

  • ISO/IEC 17025

    Accredited testing and calibration

  • Fine-gauge expertise

    Specialized capability for small constructions

  • Rapid prototyping

    Short runs to prove a design

Medical Devices · Resources

Featured Medical Devices resources

All 14 articles

Medical Devices · FAQ

Answers to common questions

What engineers ask us most about wire for Medical Devices applications.

What are the critical requirements for wires used in medical devices?

Biocompatibility, precision, and reliability are paramount. Wires used in medical devices must be safe for contact with the human body and perform flawlessly in critical applications. Pelican Wire offers a range of biocompatible materials and adheres to strict quality control to ensure our products meet the demanding standards of the medical industry.

What types of medical devices use Pelican Wire products?

Our wires are used in a wide variety of medical devices, including surgical instruments, diagnostic equipment, and patient monitoring systems. We specialize in providing custom fine-gauge wire solutions for applications requiring high precision and reliability.

How does Pelican Wire support the development of new medical devices?

We collaborate closely with medical device manufacturers from the initial design phase to full-scale production. Our engineering team provides expertise in material selection and wire design to help our clients develop innovative and effective medical devices.

What is biocompatibility and why is it important for medical wires?

Biocompatibility refers to the ability of a material to perform with an appropriate host response in a specific situation. For medical wires, this means they must not cause any adverse reactions when in contact with the body. We use a range of biocompatible materials, such as PEEK and FEP, to ensure the safety of our medical-grade wires.

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What are the advantages of using fine-gauge wires in medical devices?

Fine-gauge wires allow for smaller, more minimally invasive medical devices. They are also more flexible, which is important for applications like catheters and endoscopes. Pelican Wire specializes in producing ultra-fine wires down to 58 AWG.

Can you provide custom wire assemblies for medical devices?

Yes, we can provide complete, custom-designed cable assemblies for medical devices, including connectors, overmolding, and other features. This can simplify your manufacturing process and improve the reliability of your final product.

What is the role of thermocouple wire in medical devices?

Thermocouple wire is used for precise temperature measurement in a variety of medical applications, such as thermal ablation, patient monitoring, and laboratory equipment.

How do you ensure the quality and traceability of your medical wires?

We have a robust quality management system that is ISO 9001:2015 certified. We provide full traceability for all of our materials and manufacturing processes, and can provide the necessary documentation to support your regulatory submissions.

What are some of the challenges of designing wires for implantable medical devices?

Wires for implantable devices must be biocompatible, biostable, and able to withstand the corrosive environment of the human body for many years. We have experience in designing and manufacturing wires for long-term implantable applications.

Can you help us with the sterilization process for our medical device?

We can select materials and design our wires to be compatible with your chosen sterilization method, whether it’s autoclave, EtO, or gamma radiation. We can provide guidance on the best materials for your specific needs.

Next step

Have a wire challenge? Put it in front of our team.

Tell us the application, the environment and the performance you need. We’ll help you choose the right next step: a conversation, a spec review or a quote.

Request a quoteContact us

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