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Automotive industry

Wire solutions engineered for Automotive

Navigating the intricate automotive supply chain demands expertise and reliability, qualities inherent in Pelican Wire’s solutions. Our experience encompasses the development of durable, high-performance wire for critical applications like heated car seats, ensuring passenger comfort in diverse climates.

  • Fine gauge
  • High temperature
  • Custom cable
  • Prototype → production
Start an engineering conversationExplore Automotive solutions
Inside of a car

What are you trying to solve?

Engineering-first support

Bring us the application, not just a part number

Tell us the conditions your Automotive application runs in: temperature, resistance, gauge, weight, flex life, shielding, insulation and manufacturability. Our engineers help you build the right wire around them.

  • Need a smaller OD or lower weight?
  • Need precise resistance per foot?
  • Need better flex performance?
  • Need higher-temperature insulation?
  • Need sensing and power in one cable?
  • Need prototype quantities first?

Short form

Tell us what you’re designing

A few details are enough to start. Attach a drawing or spec if you have one.

An engineer or sales specialist will review your application and follow up.

Automotive · Capabilities

Build the right wire around the environment

Start with the capability closest to your application.

  • Resistance & heating wire

    Custom resistance values, heating applications and constructions for demanding thermal environments.

  • Thermocouple & sensing

    Temperature-measurement wire and cable designed around accuracy, gauge and insulation requirements.

  • Fine-gauge custom cable

    Compact constructions engineered to reduce weight, save routing space and combine functions.

  • Prototype to production

    Engineering collaboration, material selection and iterative development before scalable manufacturing.

  • ISO 9001:2015

    Certified quality system

  • ISO/IEC 17025

    Accredited testing and calibration

  • Fine-gauge expertise

    Specialized capability for small constructions

  • Rapid prototyping

    Short runs to prove a design

Automotive · Resources

Featured Automotive resources

All 13 articles

Automotive · FAQ

Answers to common questions

What engineers ask us most about wire for Automotive applications.

How do Pelican Wire's products contribute to modern automotive technology?

Our precision resistance wires are integral to modern automotive sensors, providing accurate and reliable feedback for engine management, emissions control, and safety systems. We also provide high-performance wire for heated seats and other comfort features.

Can Pelican Wire provide custom wire solutions for unique automotive projects?

Yes, we specialize in custom-engineered wire solutions. Our team of engineers works closely with automotive clients to develop wires that meet the specific requirements of their applications, from initial design to full-scale production.

What types of wire are used in Electric Vehicles (EVs)?

EVs require a range of specialized wires, including high-voltage cables for battery and motor connections, charging cables, and various sensor and control wires. Pelican Wire offers custom solutions for all of these applications, designed to meet the unique safety and performance requirements of EVs.

What is the difference between a standard automotive wire and a high-flex life cable?

High-flex life cables are designed to withstand continuous bending and movement without breaking. They are used in applications like robotics and automated manufacturing, but also in automotive applications where wires are subject to constant motion, such as in door harnesses or steering columns.

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How does Pelican Wire ensure its automotive wires meet industry standards like SAE and USCAR?

We design and manufacture our wires to meet or exceed all relevant industry standards. Our quality management system is ISO 9001:2015 certified, and we can provide testing and documentation to verify compliance with specific standards as required by our customers.

What are the benefits of using jacketed multi-conductor cables in automotive applications?

Jacketed cables provide an extra layer of protection against abrasion, chemicals, and moisture. They also help to organize wiring, making installation easier and reducing the risk of damage. Pelican Wire can create custom jacketed cables to meet the specific needs of your automotive application.

Can you provide wire with specific color-coding for easy identification?

Yes, we offer a wide range of insulation colors and can provide custom color-coding and striping to match your wiring diagrams and simplify assembly.

What is the role of resistance wire in automotive heating and climate control?

Resistance wire is the heating element in features like heated seats, steering wheels, and mirrors. Pelican Wire provides high-quality resistance wire that heats up quickly and provides reliable, consistent performance.

How can Pelican Wire help me choose the right wire for my automotive sensor application?

Our engineers have extensive experience in designing and manufacturing wire for a wide range of automotive sensors. We can help you select the right conductor, insulation, and construction to ensure the accuracy and reliability of your sensor.

Next step

Have a wire challenge? Put it in front of our team.

Tell us the application, the environment and the performance you need. We’ll help you choose the right next step: a conversation, a spec review or a quote.

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